Advanced electric vehicle components for long-distance daily trips

This paper introduces a holistic engineering approach for the design of an electric sport utility vehicle focused on the reliable capability of long-distance daily trips. This approach is targeting integration of advanced powertrain and chassis components to achieve energy-efficient driving dynamics through manifold contribution of their improved functions. The powertrain layout of the electric vehicle under discussion is designed for an e-traction axle system including in-wheel motors and the dual inverter. The main elements of the chassis layout are the electro-magnetic suspension and the hybrid brake-by-wire system with electro-hydraulic actuators on the front axle and the electro-mechanical actuators on the rear axle. All the listed powertrain and chassis components are united under an integrated vehicle dynamics and energy management control strategy that is also outlined in the paper. The study is illustrated with the experimental results confirming the achieved high performance on the electric vehicle systems level

A Study on the Integration of a High-Speed Flywheel as an Energy Storage Device in Hybrid Vehicles

The last couple of decades have seen the rise of the hybrid electric vehicle as a compromise between the outstanding specific energy of petrol fuels and its low-cost technology, and the zero tail-gate emissions of the electric vehicle. Despite this, considerable reductions in cost and further increases in fuel economy are needed for their widespread adoption. An alternative low-cost energy storage technology for vehicles is the high-speed flywheel. The flywheel has important limitations that exclude it from being used as a primary energy source for vehicles, but its power characteristics and low-cost materials make it a powerful complement to a vehicle's primary propulsion system. This thesis presents an analysis on the integration of a high-speed flywheel for use as a secondary energy storage device in hybrid vehicles. Unlike other energy storage technologies, the energy content of the flywheel has a direct impact on the velocity of transmission. This presents an important challenge, as it means that the flywheel must be able to rotate at a speed independent of the vehicle's velocity and therefore it must be coupled via a variable speed transmission. This thesis presents some practical ways in which to accomplish this in conventional road vehicles, namely with the use of a variator, a planetary gear set or with the use of a power-split continuously variable transmission. Fundamental analyses on the kinematic behaviour of these transmissions particularly as they pertain to flywheel powertrains are presented. Computer simulations were carried out to compare the performance of various transmissions, and the models developed are presented as well. Finally the thesis also contains an investigation on the driving and road conditions that have the most beneficial effect on hybrid vehicle performance, with a particular emphasis on the effect that the road topography has on fuel economy and the significance of this

The novel application of optimization and charge blended energy management control for component downsizing within a plug-in hybrid electric vehicle

The adoption of Plug-in Hybrid Electric Vehicles (PHEVs) is widely seen as an interim solution for the decarbonization of the transport sector. Within a PHEV, determining the required energy storage capacity of the battery remains one of the primary concerns for vehicle manufacturers and system integrators. This fact is particularly pertinent since the battery constitutes the largest contributor to vehicle mass. Furthermore, the financial cost associated with the procurement, design and integration of battery systems is often cited as one of the main barriers to vehicle commercialization. The ability to integrate the optimization of the energy management control system with the sizing of key PHEV powertrain components presents a significant area of research. Contained within this paper is an optimization study in which a charge blended strategy is used to facilitate the downsizing of the electrical machine, the internal combustion engine and the high voltage battery. An improved Equivalent Consumption Method has been used to manage the optimal power split within the powertrain as the PHEV traverses a range of different drivecycles. For a target CO2 value and drivecycle, results show that this approach can yield significant downsizing opportunities, with cost reductions on the order of 2%–9% being realizable

Development and performance evaluation of a prototype electric hybrid powertrain system for automotive applications

Researchers at Universiti Teknologi Malaysia (UTM) have developed a dedicated hybrid power plant based on the parallel configuration using a gasoline engine coupled to a high performance electric motor, specifically targeted for automotive application. The aims are to achieve even lower exhaust emissions, better fuel economy and better performance than the conventional arrangement, demonstrating an alternative solution to the conventional power plant. The engine used is a 1.3 litre spark-ignition, coupled with a 27.5 kW Nexus electric motor. The control strategy developed in conjunction with the program is to use the electric drive motor for initial acceleration and for regeneration braking energy recovery, and for reducing the peak load and transients seen by the engine. A relatively small pack of advanced lead acid batteries is use for energy storage. The design, development and evaluation exercises are fully described giving a comprehensive insight of the prototype and its capabilities

Comparative analysis of forward-facing models vs backward-facing models in powertrain component sizing

Powertrain size optimisation based on vehicle class and usage profile is advantageous for reducing emissions. Backward-facing powertrain models, which incorporate scalable powertrain components, have often been used for this purpose. However, due to their quasi-static nature, backward-facing models give very limited information about the limits of the system and drivability of the vehicle. This makes it difficult for control system development and implementation in hardware-in-the-loop (HIL) test systems. This paper investigates the viability of using forward-facing models in the context of powertrain component sizing optimisation. The vehicle model used in this investigation features a conventional powertrain with an internal combustion engine, clutch, manual transmission, and final drive. Simulations that were carried out have indicated that there is minimal effect on the optimal cost with regards to variations in the driver model sensitivity. This opens up the possibility of using forward-facing models for the purpose of powertrain component sizing

Charging ahead on the transition to electric vehicles with standard 120 v wall outlets

Electrification of transportation is needed soon and at significant scale to meet climate goals, but electric vehicle adoption has been slow and there has been little systematic analysis to show that today's electric vehicles meet the needs of drivers. We apply detailed physics-based models of electric vehicles with data on how drivers use their cars on a daily basis. We show that the energy storage limits of today's electric vehicles are outweighed by their high efficiency and the fact that driving in the United States seldom exceeds 100 km of daily travel. When accounting for these factors, we show that the normal daily travel of 85-89% of drivers in the United States can be satisfied with electric vehicles charging with standard 120 V wall outlets at home only. Further, we show that 77-79% of drivers on their normal daily driving will have over 60 km of buffer range for unexpected trips. We quantify the sensitivities to terrain, high ancillary power draw, and battery degradation and show that an extreme case with all trips on a 3% uphill grade still shows the daily travel of 70% of drivers being satisfied with electric vehicles. These findings show that today's electric vehicles can satisfy the daily driving needs of a significant majority of drivers using only 120 V wall outlets that are already the standard across the United States

Progress on advanced dc and ac induction drives for electric vehicles

Progress is reported in the development of complete electric vehicle propulsion systems, and the results of tests on the Road Load Simulator of two such systems representative of advanced dc and ac drive technology are presented. One is the system used in the DOE's ETV-1 integrated test vehicle which consists of a shunt wound dc traction motor under microprocessor control using a transistorized controller. The motor drives the vehicle through a fixed ratio transmission. The second system uses an ac induction motor controlled by transistorized pulse width modulated inverter which drives through a two speed automatically shifted transmission. The inverter and transmission both operate under the control of a microprocessor. The characteristics of these systems are also compared with the propulsion system technology available in vehicles being manufactured at the inception of the DOE program and with an advanced, highly integrated propulsion system upon which technology development was recently initiated

Design, simulation and analysis of a parallel hybrid electric propulsion system for unmanned aerial vehicles

Aerial Vehicles (UAV) has become a significant growing segment of the global aviation industry. These vehicles are developed with the intention of operating in regions where the presence of onboard human pilots is either too risky or unnecessary. Their popularity with both the military and civilian sectors have seen the use of UAVs in a diverse range of applications, from reconnaissance and surveillance tasks for the military, to civilian uses such as aid relief and monitoring tasks. Efficient energy utilisation on an UAV is essential to its functioning, often to achieve the operational goals of range, endurance and other specific mission requirements. Due to the limitations of the space available and the mass budget on the UAV, it is often a delicate balance between the onboard energy available (i.e. fuel) and achieving the operational goals. This paper presents the development of a parallel Hybrid Electric Propulsion System (HEPS) on a small fixed-wing UAV incorporating an Ideal Operating Line (IOL) control strategy. A simulation model of an UAV was developed in the MATLAB Simulink environment, utilising the AeroSim Blockset and the in-built Aerosonde UAV block and its parameters. An IOL analysis of an Aerosonde engine was performed, and the most efficient (i.e. provides greatest torque output at the least fuel consumption) points of operation for this engine were determined. Simulation models of the components in a HEPS were designed and constructed in the MATLAB Simulink environment. It was demonstrated through simulation that an UAV with the current HEPS configuration was capable of achieving a fuel saving of 6.5%, compared to the ICE-only configuration. These components form the basis for the development of a complete simulation model of a Hybrid-Electric UAV (HEUAV)

The Jet Propulsion Laboratory Electric and Hybrid Vehicle System Research and Development Project, 1977-1984: A Review

The JPL Electric and Hybrid Vehicle System Research and Development Project was established in the spring of 1977. Originally administered by the Energy Research and Development Administration (ERDA) and later by the Electric and Hybrid Vehicle Division of the U.S. Department of Energy (DOE), the overall Program objective was to decrease this nation's dependence on foreign petroleum sources by developing the technologies and incentives necessary to bring electric and hybrid vehicles successfully into the marketplace. The ERDA/DOE Program structure was divided into two major elements: (1) technology research and system development and (2) field demonstration and market development. The Jet Propulsion Laboratory (JPL) has been one of several field centers supporting the former Program element. In that capacity, the specific historical areas of responsibility have been: (1) Vehicle system developments (2) System integration and test (3) Supporting subsystem development (4) System assessments (5) Simulation tool development